Creating Circuit Boards At Home

Intro

Here I would just like to give a few tips I learned that may make circuit board design easier for the experimenter.

Layout

To lay out my boards I used a freeware version of a Linux program called Eagle by CadSoft. The free version is somewhat limited, but it did the job for me.

Toner Transfer paper

Of all the methods I have seen for making curcit boards this seems to be the easiest.  All you need to do is print your circuit with a laser jet printer on the toner transfer paper and iron it on to your copper clad board.  There are other toner transfer papers but I recomend Press-n-Peel which you can get at techniks.

Etching & Tin plating

After you iron you image on to a copper clad board you need to etch it.  This involves agitating the board for about 20 mins in an etchant solution.  After etching I recomend Tim plating.  This is not required but it will protect your board from oxidation.  Tin plating takes 5-10 minuits in a heated tinning solution.  You can get powdered etchant, Tin-IT, and other circuit board supplies form Web-Tronics.

Drilling

To drill your board you need very small bits. 1/32 inch is a good size. I had some trouble finding these and ended up buying them at a local tool store. I also had the further problem that I did not have a drill press. You may not want to do this but I ended up building a makeshift drill press out of wood, a drill, and sliding rails from a drawer.


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